Revenue (¥ bn, bars) · net margin (%, line)
Source: securities reports
FY1995 · consolidated
Revenue$27.0B
Net income$469M
Net margin1.7%
→
FY2010 · consolidated
Revenue$29.7B
Net income$1.4B
Net margin4.9%
On 9 February 1991 a steam-generator tube ruptured at Mihama No. 2 and the emergency core cooling system fired — the first such activation at a commercial reactor in Japan. The cause was an anti-vibration bar that had never been seated where the drawings put it. Mihama No. 2 was the first domestically built reactor, more than twenty years old, and no record survived to explain why it had been assembled that way; once the unit was closed up, the fitting could not be seen, and two decades of periodic inspections had passed over it. The reactor shut down safely and nothing escaped, but Seiji Morii, president since November 1985, refused the comfortable explanations. He called the accident a man-made disaster born of overconfidence in the company’s own technology, and stepped down in November 1991 when the investigation closed. The reforms pulled safety toward the centre: the president would henceforth also head the nuclear division, all 25,000 employees were given plant safety as their top objective, a nuclear audit team was placed in the president’s quality-audit office, and an Institute of Nuclear Safety System was set up outside the company to study the human causes of accidents. Fax and pager channels were built so that neighbouring residents would not again hear late. His successor Yoshihisa Akiyama also held the nuclear post.
The 1990s brought a second front. Liberalization had already opened large-lot retail supply, and Kansai moved to meet it by selling things other than electricity: K-Opticom, founded in 2000 on a telecom arm that dated to 1988, took fibre-optic service to households at ¥6,300 a month when NTT was charging around ¥10,000, and cut it to ¥4,900 by 2005; Kanden Gas & Cogeneration followed in April 2001 to sell gas and combined heat and power against Osaka Gas on its own ground. Yosaku Fuji, president from June 2001, set three-year targets of ¥150 billion or more in ordinary profit, a 2.3% return on assets and an equity ratio above 20%, to be reached by cutting capital spending hard and paying down debt. The plan was beaten: ordinary profit reached ¥297.8 billion in the year to March 2005 and net profit ¥161.0 billion the year after.
Then the efficiency drive collected its debt. On 9 August 2004 a secondary-loop pipe burst at Mihama No. 3, and superheated water above 100°C killed five contractor workers and injured six — the worst casualty accident at an operating Japanese nuclear plant. The ruptured section had been left off the inspection list for the twenty-eight years since the unit started in 1976, thinning steadily where a flow meter disturbed the water. Within days fifteen more omissions surfaced, and Kansai shut all eleven of its reactors — 9.76 GW — for checks, covering a 30.25 GW summer peak by restarting mothballed thermal plants and buying from others. There had been chances to catch it: after a similar rupture at Surry in the United States in 1986, Kansai and Mitsubishi Heavy Industries had written a voluntary inspection guideline in 1990; Mitsubishi warned the inspection affiliate about wall thinning in 1999 and 2000; the affiliate noticed the gap in April 2003 and submitted a corrected list that November — and Kansai deferred the work to the next scheduled outage. Under liberalization its capital spending had fallen from ¥769.7 billion in fiscal 1998 to ¥321.5 billion in fiscal 2003, repairs from ¥347.2 billion to ¥185.8 billion, and outages from three months to some forty-odd days. The regulator’s final report of March 2005 found the accident foreseeable and preventable and pointed to a frayed safety culture; Fuji left the presidency for a director’s post overseeing quality, and Shosuke Mori, an engineer, took over. Crude prices then produced an ordinary loss of ¥12.6 billion and a net loss of ¥8.8 billion in the year to March 2009, before Makoto Yagi restored ¥193.1 billion of ordinary profit the following year.